Brokk demolition robots are built with strong components to promote a long service life and are specifically designed to withstand harsh environments. But, as with any piece of equipment, neglect of regular maintenance can reduce machine productivity, or worse, lead to unexpected breakdowns.
Performing regular inspections and maintenance on your machine can reduce instances of frustrating downtime and ensure your crew has the tools they need to operate at maximum efficiency. These guidelines can help you know which preventative maintenance measures to take and when it’s time to give your demolition robot some TLC.
Daily
Certain maintenance functions should be completed every day to ensure safe and effective demolition.
- LUBRICATE SYSTEMS: Some systems, including the tool mounting and arm system, should be lubricated every 8 hours of operation.
- CHECK HYDRAULIC FLUID: It’s also important to check hydraulic fluid and breaker lubricant levels each day, as well as engine oil and coolant levels for diesel machines.
- INSPECT HOSES: Operators should also check the machine for any water damage or leaks that could indicate maintenance is needed on hoses or hydraulic cylinders.
Weekly
Weekly inspections should be more thorough and require that covers be removed to reach critical maintenance points.
- REMOVE DUST: You should clean your Brokk robot every week, including removal of dust buildup in the radiator.
- INSPECT SYSTEM: You should also inspect the arm system, undercarriage and outriggers for cracks or other damage to ensure no failures take place during machine operation.
Every 250 Hours
Along with daily and weekly checks, 250 hours is a significant maintenance milestone for your Brokk machine. Be sure to complete the following:
- REPLACE FILTERS: At 250 hours it’s time to replace the return filter and the air filter for the hydraulic tank.
- DIESEL TIP: For diesel-powered models, the engine oil, oil filter and fuel filter should also be changed.
- EXAMINE HYDRAULIC PUMP: Operators should also check the hydraulic pump for proper function at this interval.
Once a Year
There are additional routine maintenance procedures to follow annually.
- CHANGE HYDRAULIC FLUID: At least once a year (or about every 500 hours), Brokk operators must replace the machine’s hydraulic fluid.
- DIESEL TIP: In addition to 250-hour service items, diesel models should see the air filter replaced at least once yearly.
Every 1,000 Hours
By 1,000 hours, operators who follow all routine maintenance suggestions should have minimal maintenance-related frustrations and downtime. There are several key inspections to perform at this stage, though, to ensure your machine keeps functioning at optimum efficiency.
- CHANGE OIL: At this point it’s time to change the slew motor and drive motor oil on your Brokk demolition robot.
- DIESEL TIP: For diesel-powered machines, operators should work with an authorized Brokk workshop to replace the coolant and alternator belt.
Routine maintenance is critical to avoiding unexpected downtime. By following daily, weekly, and other preventative maintenance recommendations, you can be sure you #BrokkIt on your next project.
For more information on preventative maintenance for your particular Brokk machine, be sure to consult your manual or talk to one of our experts.
